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Insights

Packaging intelligence, published regularly

Practical guides on materials, AI optimization, quality standards and sustainability - from the engineers who build the packs. New articles are added on a regular cadence.

Materials
Jul 8, 2026 - 5 min read

B Flute vs C Flute: How to Choose Corrugated Board

C-flute cushions and stacks; B-flute resists crush and prints flatter. A practical guide to choosing between them, with the profiles, ECT vs burst, and a worked example.

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AI Optimization
Jun 24, 2026 - 4 min read

How to Right-Size Packaging Without Failing ISTA

Right-sizing is the biggest lever on packaging cost and the fastest way to turn a saving into a loss. The constraints, the derates, and when it does not pay.

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Quality
Jun 10, 2026 - 4 min read

AQL Sampling and Defect Classes for Corrugated QA

How ISO 2859 sampling, defect classes and AQL turn 'these boxes look bad' into a number both sides can act on - with a worked 20,000-unit lot.

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Sustainability
May 28, 2026 - 4 min read

Replacing Plastic and Foam with Fiber: A Practical Guide

Fiber and foam protect by different mechanisms, so a one-for-one swap fails. What to substitute, how coatings affect recyclability, and when plastic still wins.

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Operations
May 14, 2026 - 4 min read

Shipping Corrugated Across India, APAC and the US

Board strength moves with humidity and lanes differ by region. How to specify corrugated that survives monsoon warehouses, sea freight and US parcel networks.

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