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Insights

Packaging intelligence, published regularly

Practical guides on materials, AI optimization, quality standards and sustainability - from the engineers who build the packs. New articles are added on a regular cadence.

Quality
Aug 11, 2026 - 5 min read

Mullen Burst Test vs Edge Crush Test: Which Spec Should You Require

Burst and edge crush measure different failure modes - how each test works, why one doesn't convert to the other, and which to specify.

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Materials
Aug 3, 2026 - 5 min read

Humidity and Creep: Why Corrugated Boxes Weaken in Storage

Moisture content and duration of load combine to cut compression strength over time - how to test and design for it.

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Quality
Jul 27, 2026 - 6 min read

ASTM D4169 vs ISTA 3A: Choosing a Distribution Test Plan

ASTM D4169 builds a custom distribution test from your supply chain; ISTA 3A is a fixed sequence - how to pick, and when a spec needs both.

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Materials
Jul 20, 2026 - 6 min read

Box Compression Strength: ASTM D642 and the McKee Formula

How to predict a box's stacking strength from ECT with the McKee formula, when to test it under ASTM D642, and why real stacks need a safety factor.

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Materials
Jul 8, 2026 - 5 min read

B Flute vs C Flute: How to Choose Corrugated Board

C-flute cushions and stacks; B-flute resists crush and prints flatter. A practical guide to choosing between them, with the profiles, ECT vs burst, and a worked example.

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AI Optimization
Jun 24, 2026 - 4 min read

How to Right-Size Packaging Without Failing ISTA

Right-sizing is the biggest lever on packaging cost and the fastest way to turn a saving into a loss. The constraints, the derates, and when it does not pay.

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Quality
Jun 10, 2026 - 4 min read

AQL Sampling and Defect Classes for Corrugated QA

How ISO 2859 sampling, defect classes and AQL turn 'these boxes look bad' into a number both sides can act on - with a worked 20,000-unit lot.

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Sustainability
May 28, 2026 - 4 min read

Replacing Plastic and Foam with Fiber: A Practical Guide

Fiber and foam protect by different mechanisms, so a one-for-one swap fails. What to substitute, how coatings affect recyclability, and when plastic still wins.

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Operations
May 14, 2026 - 4 min read

Shipping Corrugated Across India, APAC and the US

Board strength moves with humidity and lanes differ by region. How to specify corrugated that survives monsoon warehouses, sea freight and US parcel networks.

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